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Example: Electrolytic Polishing Device Testing System

Introduction of delivery cases for electrochemical polishing device testing systems.

We will introduce a case study of a system that monitors the operating status of the "Wave Researcher" and the electro-polishing device using the "MX Series," closely observing the voltage and current conditions in the electrolyte. This system is used for monitoring device-related data for the supervision of the electro-polishing device and technology development, measuring various applied voltages and currents in as little as 100 ms, and conducting operational monitoring and data analysis of the device. 【Case Overview】 - Measurement of various applied voltages and currents in as little as 100 ms - Operational monitoring and data analysis of the device *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Thermal Power Plant Coal Storage Temperature Monitoring System

Centralized monitoring of the temperature in the coal storage area of the coal-fired power plant! Measuring with multiple temperature sensors via MX100.

We would like to introduce a case where our "Wave Researcher" was delivered to a thermal power plant's coal storage temperature monitoring system. Due to the presence of multiple coal storage locations, we grouped the storage locations and modified the system to allow for four levels of temperature alarm settings. The alarms are managed by the MX100, which uses an externally connected patrol light as the alarm lamp, and we added a function to automatically print temperature monitoring reports (daily and monthly). 【Features】 ■ Group registration of coal storage locations ■ Modification to allow for four levels of temperature alarm settings ■ Alarms managed by MX100 ■ Use of an externally connected patrol light as the alarm lamp ■ Added function to automatically print temperature monitoring reports ■ Modification to allow registration of coal brands and other details *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Thermal Power Plant Fuel Equipment Temperature Monitoring System

Ensuring the fluidity of fuel in fuel tanks and complex fuel piping systems while effectively utilizing vapor!

We would like to introduce a case where our "Wave Researcher" was delivered to a thermal power plant's fuel facility temperature monitoring system. By monitoring data from numerous temperature sensors, we ensure the fluidity of fuel in fuel tanks and complex fuel piping systems while effectively utilizing steam. Additionally, we have set up four levels of temperature alarm settings for the many temperature sensors installed in the fuel tanks and fuel piping systems, allowing for constant monitoring. 【Features】 ■ Temperature monitoring of the fuel system from the fuel tank to the boiler ■ Real-time collection of data from numerous installed temperature sensors ■ Ensuring fuel fluidity and effective utilization of steam *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Ship Motion Characteristics Data Recording and Monitoring System

Record data on the motion characteristics of large vessels! Sampling is possible in as little as 50ms.

We would like to introduce a case where our "Wave Researcher" was delivered as a monitoring system for recording ship motion characteristic data. This system measures and records data related to the engine and steering systems of the ship in real-time during navigation, collecting various types of analog and digital data. Normal operations can be easily performed using button controls on a touch panel, making it easy to operate even in a ship that is experiencing heavy rolling. 【Features】 ■ Real-time measurement and recording of data related to the engine and steering systems of the ship during navigation ■ Collection of various types of analog and digital data ■ Normal operations can be easily performed using button controls on a touch panel ■ Easy to operate even in a ship that is experiencing heavy rolling *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Vibration Monitoring System for Large Ship Reduction Gears

Constantly monitor the vibration (displacement) of the reducer! Useful for early detection of equipment abnormalities and predictive maintenance.

We would like to introduce a case where our "Wave Researcher" was delivered as a vibration monitoring system for large ship reduction gears. This case involves a device located between the large engine of the ship and the propulsion mechanism (propeller), which reduces the rotational speed to obtain torque proportional to the reduction ratio. It continuously monitors the vibration (displacement) of the reduction gear, an essential piece of equipment for navigation, helping in the early detection of abnormalities and predictive maintenance. 【Features】 - A device located between the large engine and the propulsion mechanism (propeller) that reduces rotational speed to obtain torque proportional to the reduction ratio. - Continuous monitoring of the vibration (displacement) of the reduction gear, which is critical for navigation. - Assists in the early detection of equipment abnormalities and predictive maintenance. - Measures vibration (displacement) data from the rotation axis of the reduction gear. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Continuous Casting Equipment Mold Vibration Monitoring System

Measure data such as the level of molten steel in the mold, the vibration conditions of the mold, and the pouring length!

We would like to introduce a case where our "Wave Researcher" was delivered to a continuous casting equipment mold vibration monitoring system. The purpose is to monitor the continuous casting equipment using the continuous casting method, where molten steel is injected from the converter into the mold (formwork) and continuously drawn out from the other side into a water-cooled casting mold. Data from various sensors installed in the casting equipment is measured in real-time, providing information that helps ensure quality and analyze casting results. 【Features】 ■ Aimed at improving quality during steel product production ■ Used for monitoring the behavior of the mold (formwork) in the continuous casting process ■ Measures data such as the level of molten steel within the mold, vibration conditions of the mold, casting length, and weight in as little as 10ms ■ Conducts monitoring and analysis of product quality *For more details, please refer to the PDF document or feel free to contact us.

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[Example] Plant Noise Continuous Monitoring System

Introduction of case studies for the delivery of a plant noise constant monitoring system.

We will introduce a case study of a system that analyzes noise data using FFT, evaluates it with POA (equivalent noise level), and automatically sends an email alert when it exceeds pre-defined alarm criteria. Traditionally, environmental standards related to noise were evaluated based on the median noise level, but as of the "Ministry of the Environment Notification No. 64" in 1998, they are now evaluated using the equivalent noise level. *For more details, please refer to the PDF document or feel free to contact us.

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[Example] Blast Furnace Hot Air Stove Shell Temperature Monitoring System

Introduction of a case study on the delivery of a blast furnace hot air stove shell temperature monitoring system.

This system is used to continuously monitor numerous temperatures of the various devices that make up the hot air furnace at 5-second intervals. It employs the "Wave Researcher," which has been enhanced with features on two network computers, and Yokogawa Electric Corporation's data acquisition system "MX100." The system calculates the rate of temperature change of the temperature data from different parts of the hot air furnace in real-time and conducts anomaly prediction analysis to detect signs of potential issues. It measures and monitors numerous temperature data in real-time from the "MX100," which cannot be captured by the operational control system, while also calculating the temperature changes of each part in real-time for up to 10 days. This information is useful for analyzing signs of abnormal conditions that could lead to a halt in blast furnace operations. [Case Overview] ■ Challenges - To monitor without affecting operations ■ Results - Real-time measurement and monitoring - Sending alarm contacts to the operational control system *For more details, please refer to the PDF document or feel free to contact us.

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[Example] Real-time monitoring and aggregation system for environmental radiation.

Introduction of case studies for the delivery of real-time monitoring and aggregation systems for environmental radiation.

We would like to introduce a case study of a system for measuring and reporting environmental radiation levels associated with the operation of various cyclotron facilities for testing. Regarding environmental radiation, the Nuclear Safety Commission has compiled the "Environmental Radiation Monitoring Guidelines" to improve and standardize the technical level of monitoring, providing basic methods for conducting monitoring and dose assessment. 【Case Overview】 ■Challenges - Implementation of monitoring and dose assessment ■Results - Continuous monitoring on a computer screen - Alarm values set for each measurement point, with alarms triggered and processed when exceeding upper limits - Automatic aggregation of various measurement data, with daily and monthly reports generated automatically *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Continuous Casting Equipment Mold Liquid Level Monitoring System

Real-time measurement and monitoring! Providing information useful for ensuring quality and analyzing casting results.

We would like to introduce a case where our "Wave Researcher" was delivered to a continuous casting equipment mold molten metal level monitoring system. This case is used for monitoring the molten metal level within the mold (formwork) of the continuous casting process, aimed at improving the quality of steel products and preventing operational troubles. It measures data such as the molten metal level within the mold, the vibration condition of the mold, casting length, and weight in as little as 10 ms, enabling monitoring of product quality and data analysis. 【Features】 - Aimed at improving the quality of steel product production and preventing operational troubles - Used for monitoring the molten metal level within the mold (formwork) of the continuous casting process - Measures data such as the molten metal level within the mold, the vibration condition of the mold, casting length, and weight in as little as 10 ms - Conducts monitoring of product quality and data analysis *For more details, please refer to the PDF document or feel free to contact us.

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